Cast Iron Machining Tungsten Carbide Inserts Lathe Cutting Tools High Wear Resistant

Product Categories

ZHUZHOU APPLE CARBIDE TOOLS CO.,LTD.

Contact Now

Cast Iron Machining Tungsten Carbide Inserts Lathe Cutting Tools High Wear Resistant

Name: Cast Iron Machining Tungsten Carbide Inserts Lathe Cutting Tools High Wear Resistant
Brand: CTCP-AP
Price: 1 USD

China Cast Iron Machining Tungsten Carbide Inserts Lathe Cutting Tools High Wear Resistant wholesale

Brand Name : CTCP-AP

Model Number : CNMG120404/08/12/16

Certification : ISO9001

Place of Origin : China

MOQ : 10 pieces

Payment Terms : L/C, D/A, D/P, T/T, Western Union, MoneyGram, Paypal

Supply Ability : 300000 pieces per month

Delivery Time : Stock items can be sent within 3-5 days

Packaging Details : 10 pieces packed in one plastic box

Type : external turning tools

Material : Tungsten carbide

Surface : CVD coating

Grade : YC531

Application : Finishing Semi-finishing Roughing for cast iron machining

Vc : 160-350m/min

ap : 0.1-3.0mm

Usage : CNC Machining

Item : Cast Iron Machining Inserts

Contact Now

Cast Iron Machining Tungsten Carbide Inserts Lathe Cutting Tools High Wear Resistant

Why choose tungsten carbide inserts?

Cemented carbide is a hard material used extensively as cutting tool material, as well as other industrial applications. It consists of fine particles of carbide cemented into a composite by a binder metal. Cemented carbides commonly use tungsten carbide (WC),and cobalt(Co). Mentions of "carbide" or "tungsten carbide" in industrial contexts usually refer to these cemented composites.

Most of the time, carbide cutters will leave a better surface finish on the part, and allow faster machining than high-speed steel or other tool steels. Carbide tools can withstand higher temperatures at the cutter-workpiece interface than standard high-speed steel tools (which is a principal reason for the faster machining). Carbide is usually superior for the cutting of tough materials such as carbon steel, stainless steel and cast iron, as well as in situations where other cutting tools would wear away faster, such as high-quantity production runs.

Models introduction:

CNMG For cast iron machining	Without chipbreaker	All round	GM	GR
	CNMA120404	CNMG120404	CNMG120404-GM	CNMG120408-GR
	CNMA120408	CNMG120408	CNMG120408-GM	CNMG120412-GR
	CNMA120412	CNMG120412	CNMG120412-GM	CNMG160612-GR
	CNMA120416	CNMG120416	CNMG160608-GM	CNMG160616-GR
	CNMA160612	CNMG160612	CNMG160612-GM	CNMG190612-GR
	CNMA160616	CNMG160616	CNMG160616-GM	CNMG190616-GR
	CNMG160620	CNMG160620	CNMG190608-GM	CNMG190624-GR
	CNMA190612	CNMG190612	CNMG190612-GM
	CNMA190616	CNMG190616	CNMG190616-GM

Different chipbreakers:
Cast Iron Machining Tungsten Carbide Inserts Lathe Cutting Tools High Wear Resistant

Grades recommendation:

YC531

High wear resistance substrate with (MT-TiCN + thick AL2O3) coating is the first choice for machining of nodular cast iron and gray cast iron.

CVD coating

Features of our carbide inserts?

1. Effective chip control & perfect turning surface
Provides perfect turning surface of the workpiece. Excellent and reasonable Chipbreaker design, removing the chips smoothly and taking away the heat of the rubs of the workpiece.

2. Higher production, long tool life
Long tool life means you need less time changing the inserts while machining. A reliable and safe performance every time.

3. Less tool breakage, cost down of each component
Saving costs and reducing the cost of each component to increase the profits. The high wear resistance makes the long service life of the carbide inserts, which means you could saving more budget on purchasing the inserts.

4. CVD coating ensures the high wear resistance
The layer of the CVD coating with the thickness around 8um-20um which guaranteed the high wear resistance.

Customer’s case: Cause and Solution when an insert is failed on performance

1.Surface finish
The surface looks and feels “hairy” and does not meet the tolerance requirements.

Cause:
-The chips are breaking against the component and marking the finished surface
-Hairy surface is caused by excessive notch wear on the cutting edge
-Feed is too high, in combination with a nose radius that is too small, a rough surface is generated

Soulution
-Select a geometry which guides the chips away from the component
-Change entering angle
-Reduce depth of cut
-Select a positive tool system with a neutral angle of inclination
-Select a grade with better resistance to oxidation wear, for example a cermet grade.
-Reduce the cutting speed
-Select a wiper insert or a larger nose radius
-Reduce feed

2.Crater wear
Cause:
-Too high cutting speed and/or feed
-Chip breaker too narrow
-Chemical dissolution or abrasive wear
-Wear resistance too low

Solution:
-Reduce cutting speed or feed
-Select a more wear resistant grade
-Select a more open/positive geometry

Quality control:

Technical support and after-sale service:

If you have any question about carbide inserts, we would do our best to provide the technical service:

Suggsting more suitable model to replace the brands of Japan, Korea and so on.
Recommending more suitable processing parameters.
We can recommending a full set of practical scheme according to the workpiece design, material and CNC machine feed rate, cutting speed .
We can offer together with tool holder.

Cast Iron Machining Tungsten Carbide Inserts Lathe Cutting Tools High Wear Resistant

Product Tags:

cemented carbide inserts

carbide cutting inserts

Cast Iron Machining Tungsten Carbide Inserts Lathe Cutting Tools High Wear Resistant Images

Inquiry Cart 0

Send your message to this supplier


*From:	Your email address is incorrect!
*To:	ZHUZHOU APPLE CARBIDE TOOLS CO.,LTD.
*Subject:	Subject is empty!
*Message:	For the best results, we recommend including the following details: -Self introduction -Required specifications -Inquire about price/MOQ Characters Remaining: (0/3000) Please enter 20 to 3000 characters to contact this supplier!